Wednesday, September 23, 2015


Sunday, June 29, 2014
Case 075: Breaking the pump body.
On October 12, 2001, at 5h20m, an oil tank operator located next to a dock the bank of the river Seine in the commune of Hauts-de-Seine (nearby Paris), France, was alerted by a driver who heard a strange noise in the pump station No. 1. By checking this alert, discovered a furnace fuel oil spill (Furnace Fuel Oil - FFO) that flooded the pit retention of pump station with about 80 cm of FFO.
The leak occurred in a tank farm consisting of 23 tanks, each with a nominal capacity of between 537 m³ and 19 193 m³, for a total nominal capacity of approximately 107,000 cubic meters.

CAUSES
The leak occurred in the No. 01 pump station where one of the bombs had your body (housing) broken due to the accumulation of excessive stresses associated:
·           Incorrect support lines and accessories lines (suction and discharge);
·           Lines incorrectly connected to the pump.

The phenomenon was exacerbated by the nature of the pump (made of cast iron) which did not support the stresses caused by poor installation of the pump in place and the resulting mechanical vibration.
Furthermore, leakage of the product is possible as the result of various disorders:
·           A liquid hydrocarbon detector was set at 2 meters pump in question, but were dead at the time of the incident;
·           FFO was intercepted by a "trap" the gravity equipped with a plug (floaters) that prevented the spill reached the Seine, but as the closing was not immediate, several hundred liters of FFO leaked to the Seine;
·           The pump in question was a back-up pump that was not in operation at the time of the incident, however, an error, which was subsequently identified as bad operational management, the valves were kept open permanently.


AFTERMATH

About 500 liters of FFO was improperly dumped in the Seine a distance of 3 km from the spill source point (iridescence was found along this stretch).
The loss calculated by official agencies was about € 200,000 (euros) can be specified as follows:
·           Damage to property: € 112,000;
·           Environmental decontamination / cleaning costs: € 23,000;
·           Operating loss: € 61,000.



LESSONS LEARNED
·           Insertion of this type of scenario studies and risk assessment;
·           Keep closed suction manual valves and discharge the back-up pump;
·           Further evaluate pumps and pipes to draw up action plan based on the elimination of tensions and check if the material used is suitable for the job. The plan also allows the replacement of pumps that point similar problems;
·           Keep hydrocarbon detectors in perfect condition so there is the rapid closing of valves during a detection signal, either liquid or gas.



PROPOSED STUDIES
·           System study fast closing of these valves for the detection of the leak;
·           Verification of the correct positioning of the hydrocarbon detection device located at the outlet of the separator. The device must be located in the discharge line downstream of the shut-off valve to prevent any discharge into the Seine. In case of detection, reaction and valve closing time must be taken into account,
·           A study on the installation of a floating fixed permanent barrier in the Seine release point. This possibility of having a boom operating permanently presents some problems to the dock;
·           Study on the closing of all valves of pump stations when the unit is out of operation.
Breaking= quebrando
Pump= bomba
Body= corpo
Operator= operador
Tank= tanque
Oil= oleo
Alerted= alerta
 Checking= verificar
 Furnace= fornalha
Flooded= inunda
 Pit= poço
 Retention= reter
 Pump=  bomba
 station = estação



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